Customer Success Story from AUNDE | SUNTECH Textile Machinery

SUNTECH & AUNDE BRASIL S.A
Automation to Save Labor Costs and Boost Efficiency

AUNDE is a globally renowned textile manufacturer and a global leader in the creation and production of cutting-edge surface technologies as well as textile and leather seat covers. Since partnering with SUNTECH in 2023, AUNDE has boosted its finishing stage efficiency through enhanced fabric inspection and packing lines, ensuring high qualification rates for deliveries to downstream customers.
SUNTECH & AUNDE BRASIL S.A
Automation to Save Labor Costs and Boost Efficiency

AUNDE is a globally renowned textile manufacturer and a global leader in the creation and production of cutting-edge surface technologies as well as textile and leather seat covers. Since partnering with SUNTECH in 2023, AUNDE has boosted its finishing stage efficiency through enhanced fabric inspection and packing lines, ensuring high qualification rates for deliveries to downstream customers.

Background

As a prominent global manufacturer, AUNDE has focused on automotive fabrics since 1920. Renowned for its significant business value and competitiveness, AUNDE excels in production processes and product quality. With 46 factories across 21 countries, the company is dedicated to offering comprehensive solutions, from customized design and technical development to the delivery of certified technical textiles and upholstery. Additionally, AUNDE has woven ecological and social sustainability into its entire value chain, making product responsibility and a strong commitment to resource conservation integral to its corporate strategy.

In recent years, AUNDE has invested significant resources into sustainable development. As part of its social responsibility, the company recognizes its duty to both the environment and the communities in which it operates. To maintain stable productivity and meet sustainability standards, AUNDE has actively embraced modern production technologies and practices aimed at minimizing its ecological footprint. The year 2023 marked the start of a strong partnership with SUNTECH, as AUNDE invested in SUNTECH's automated equipment to enhance its production processes, ensuring optimal productivity and quality.

Honored Customer Journey

The partnership between AUNDE and SUNTECH commenced in 2023, sparked by customer feedback and SUNTECH's brand influence in their market. This collaboration was formalized, and AUNDE expressed great satisfaction with the fabric inspection and packaging line provided. The automation of this equipment has significantly enhanced AUNDE's productivity and delivery standards during the finishing process while also lowering labor and operational costs.

SUNTECH recognizes that customer satisfaction is vital for a brand's long-term success. To improve the brand experience for our clients, we have upgraded our VIP system. AUNDE is regarded as one of our most valued customers in the Latin American market, and we appreciate the trust and satisfaction we have cultivated together. In 2025, SUNTECH plans to visit AUNDE to express our gratitude for their continued trust and collaboration. Looking forward, SUNTECH aims to deepen our partnership with AUNDE by introducing more automation and advanced textile equipment, jointly fostering a new era of sustainable development in the textile industry.

Challenges & Why SUNTECH

Business Challenges

As the global market grows and meeting capacity demands becomes increasingly critical, AUNDE must swiftly enhance production efficiency while upholding quality and minimizing both downtime and material waste. Moreover, the repetitive nature of mechanical tasks necessitates substantial labor and efficiency, posing challenges for cost control in intensive production settings. Additionally, in the dyeing and finishing processes, effectively coordinating operations and optimizing production equipment presents significant hurdles. To sustain production efficiency and prevent unnecessary waste of manpower and resources, AUNDE must promptly optimize its entire production process, actively pursue solutions to these challenges, and ensure seamless coordination at every stage.
Product Requirements

AUNDE has always integrated advanced and sustainable resource investment into its development strategy, embedding the principles of resource conservation and environmental sustainability into every production process. By investing in automated, high-quality production equipment, they effectively reduce downtime and minimize waste of both manpower and resources. Additionally, automation enhances productivity and ensures consistent quality. In the finishing stage, tasks like fabric inspection and roll packing are highly repetitive and rely significantly on labor efficiency. Consequently, AUNDE requires an assembly line solution capable of performing fabric inspection and roll packing to guarantee that fabric deliveries meet quality standards and optimize the production process.
Why SUNTECH

AUNDE's decision to partner with SUNTECH arises from a shared commitment to high-quality standards, operational efficiency, cost management, and robust after-sales service. SUNTECH stands out as the perfect partner, thanks to its focus on customer success and its thorough understanding of specific client needs. The customized solutions provided by SUNTECH not only meet AUNDE's immediate requirements for fabric inspection and roll packing but also include extensive local and remote technical support. This all-encompassing support enables AUNDE to swiftly adapt to fluctuations in demand, significantly enhancing operational efficiency and overall productivity.

SUNTECH Solutions to Help Out

Fabric Inspection & Automated Packing Solutions

SUNTECH's fabric inspection and automated packing line solution has significantly improved the productivity and cost-effectiveness of AUNDE, which faces a number of challenges in the fabric inspection and packaging process, including inefficient manual labor, quality fluctuations, high costs, and material waste. By combining fabric inspection machines with automated packing equipment, SUNTECH has built an efficient production line that optimizes the fabric quality control and packaging process.

At the fabric inspection stage, our equipment helps operators streamline their work and increase the efficiency of fabric quality control, thus improving the overall quality and consistency of the fabric. Inspection teams are now able to scan fabrics at 20-25 meters per minute, twice as fast as before. At the same time, the integrated four-point system effectively optimizes the quality control process, reduces training time and cuts down on inspection errors, significantly improving pass rates and, in turn, customer satisfaction. In the packing process, SUNTECH's high-end automated roll packing solution packs at a speed of 7 rolls/min and features a dual packaging process to enhance packaging effectiveness and reduce material waste, thus significantly improving AUNDE's packaging efficiency and pass rate.

In addition, the AI Visual Inspection and Automated Packing Solutions launched by SUNTECH seamlessly integrates AI Fabric Inspection, AI Cutting Optimization, Tapping, Labeling and Smart Classification to form a comprehensive assembly line that maximizes factory efficiency and productivity, and thus improves the ROI on production.

Reviews from AUNDE BRASIL S.A

AUNDE BRASIL S.A expressed their gratitude to SUNTECH and its partners for their invaluable support

Thank you for your kind greetings! The fabric inspection and packaging line is running smoothly and has been a great help. All excellent, if there is any new project, I'll let you know. Thanks in advance.

-- Mr. Bruno Spigariol

(Plant Manager)

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