Customer Success Story from KG DENIM | SUNTECH Textile Machinery

SUNTECH & KG DENIM
Automated Material Storage Solutions Save Space

Founded in 1992, KG DENIM is one of India's largest integrated textile and branded clothing companies, focusing on denim fabrics, apparel fabrics, home textile fabrics, medical fabrics, and other products. It owns multiple clothing brands and provides services to global brands and retailers. KG DENIM firmly believes in delivering high-end quality at a lower cost and shorter delivery time to lead the industry. In 2016, we cooperated with SUNTECH to purchase 2 warp beam stackers, which effectively saved factory space, protected the warp beams, and optimized the workflow.
SUNTECH & KG DENIM
Automated Material Storage Solutions Save Space

Founded in 1992, KG DENIM is one of India's largest integrated textile and branded clothing companies, focusing on denim fabrics, apparel fabrics, home textile fabrics, medical fabrics, and other products. It owns multiple clothing brands and provides services to global brands and retailers. KG DENIM firmly believes in delivering high-end quality at a lower cost and shorter delivery time to lead the industry. In 2016, we cooperated with SUNTECH to purchase 2 warp beam stackers, which effectively saved factory space, protected the warp beams, and optimized the workflow.

Background

Founded in 1992 in India, KG DENIM is the flagship company of the KG Group and one of the largest integrated textile and apparel companies in India, one of the largest producers and exporters of denim fabrics. KG DENIM specializes in the production of denim, apparel, and home textile fabrics, owns multiple apparel brands, and has sales offices and agents in many parts of the world, with many years of industry experience and deep technical accumulation. KG DENIM firmly believes in providing high-end and quality products at a lower cost and with shorter delivery times. Technical skills in design and fashion skills help us provide the best products in the market. Procurement of high-quality yarns. KG DENIM constantly pursues better solutions, environmentally friendly products, quality, and productivity, and invests heavily in infrastructure, technology, and human resources.

KG DENIM has always believed that directional changes in the market must be matched by innovation. Quality is one of KG DENIM's firm goals, achieved through heavy investments in infrastructure, technology, and human resources. Committed to discovering new market trends, launching products, and staying competitive. In 2015, KG DENIM sought advanced machines to further enhance its factory manufacturing and meet customer needs, which led them to SUNTECH. After negotiating with SUNTECH at the exhibition and learning about actual installation cases, KG DENIM quickly realized that SUNTECH's solutions met their vision of quality, efficiency, and customer satisfaction, and quickly decided to cooperate.

Honored Customer Journey

KG DENIM has more than 20 years of experience in the textile industry, and its production process covers everything from spinning to weaving to dyeing and finishing to clothing. All products have passed ISO, GOTS for organic cotton products, and OEKO TEX 100 Level 1 certification. In 2015, KG DENIM met SUNTECH through an exhibition, and after a deep understanding, they quickly started cooperating. For this cooperation, KG DENIM invested in 2 beam stackers, which greatly improved the utilization rate of factory space and effectively saved space. SUNTECH's equipment helps to better store warp beams and cloth rolls. Compared with placing them directly on the ground before, beam stackers can prevent the warp beams from being worn by the ground. The cooperation with SUNTECH not only optimizes the production process but also saves space.

SUNTECH always puts customer satisfaction first. To better serve our partners, we are constantly improving our VIP service system. As our valued customer, KG DENIM has always given us strong support. KG DENIM's quality goals coincide with SUNTECH's technological innovation. Through this cooperation, the equipment provided by SUNTECH not only improves KG DENIM's space utilization and saves 6 times of space, but also enables it to maintain its competitiveness in the fierce market competition. SUNTECH will continue to be committed to providing KG DENIM with better services and more advanced solutions, and jointly promote the innovative development of the denim industry. We believe that through the joint efforts of both parties, KG DENIM will continue to maintain its leading position in the industry.

Challenges & Why SUNTECH

Business Challenges

As India's leading denim fabric and garment factory, KG DENIM has been committed to providing high-quality denim products to global consumers, with customer satisfaction and on-time delivery as its top priority. However, with the rapid development of its business, KG DENIM is also facing severe challenges. On the one hand, the rising order volume has put higher demands on the factory infrastructure, and the original factory area can no longer meet the existing production needs. On the other hand, the original material storage method also caused material wear and tear. Insufficient factory area and material storage methods have become two major pain points that restrict the further development of KG DENIM.
Product Requirements

To meet the needs of the company's expansion, KG DENIM urgently needs to change the storage method of warp beams and expand the factory area. They hope to find a solution that can improve the utilization rate of factory space, store materials safely, and ensure that production is not affected. In KG DENIM's production process, the traditional material storage method is inefficient and prone to problems such as material damage, which seriously affects production progress and product quality. At the same time, they also hope to improve the company's profitability by optimizing production processes, improving efficiency, and reducing production costs.
Why SUNTECH

KG DENIM chose to cooperate with SUNTECH because SUNTECH has deep technical accumulation and customized service capabilities in the field of automated textiles. The beam stacker provided by SUNTECH has excellent performance, greatly improving KG DENIM's storage space, and can be flexibly customized according to production line layout and process requirements to achieve seamless docking. At the same time, SUNTECH's localized technical support team can provide KG DENIM with timely and professional services to ensure that the equipment is always in the best operating state. This cooperation not only solves production bottlenecks but also improves efficiency and ensures the smooth progress of textile production.

SUNTECH Solutions to Help Out

Automated Material Storage Solutions

When communicating with KG DENIM, we learned that they faced problems such as large space occupation, low efficiency, and warp beam wear on the ground in the storage of textile warp beams. The warp beams piled messily on the ground not only took up a lot of space, but also took time and effort to use, and were prone to omissions, affecting production progress and efficiency. To address these problems, SUNTECH provided an automatic material storage solution - Beam Stacker, which aims to utilize vertical space and improve the space utilization rate of the factory.

SUNTECH Beam Stacker has a huge storage capacity for storing several various beams, storage capacity is customized according to customer needs, including installation options, storage layer, and per loading. Moreover, the beam stacker has multiple safety safeguards to protect personnel safety, operation safety, and warp beam safety. It can intelligently load & unload beams and could employ a microprocessor-controlled information system for the storage and retrieval of particular beams. With SUNTECH's Beam Stacker, KG GENIM does not need to put all their beams on the ground to avoid any damage, saving at least 6 times storage space, and 15 minutes saving by taking 1 beam out.

Reviews from KG DENIM

KG DENIM expressed their gratitude to SUNTECH and its partners for their invaluable support

We have used SUNTECH's beam stacker for many years and it still runs very well. The after-sales service is also very good!

-- Mr. R. SELVAKUMAR

(VICE PRESIDENT)

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